What are the common issues in aluminum machining?
Aluminum Machining is widely used but faces several common issues. First, built-up edge (BUE) often occurs as aluminum’s softness causes material to adhere to cutting tools, reducing precision. This is a major hurdle in Aluminum Machining, affecting surface finish and tool life.
Second, surface defects like burrs or scratches are prevalent. Aluminum’s low melting point makes it prone to tearing during machining, especially at high speeds, which compromises part quality in Aluminum Machining processes.
Third, thermal distortion is a concern. Friction generates heat, and aluminum’s high thermal conductivity leads to uneven expansion, warping parts. Proper coolant use and speed control are critical to mitigate this in Aluminum Machining.
Addressing these issues ensures efficient and high-quality Aluminum Machining outcomes.
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